eFXC | TTXGP 2012 - Electric bikes are back on the grid

catavolt and ripperton r1 in the electric pits at wakefield park efxc ttxgp 2012

Armed with an entire season of data collection on some of Australia's most rigorous motorcycle racing circuits from 2011, the Electric Motorcycle racing teams were back on the grid for 2012. This time it was at Wakefield Park for the first round of the eFXC | TTXGP Australian Electric Motorcycle Championship.

jason morris waits to start racing his catavolt electric motorcycle at wakefield park

Now we're faster!

After a foggy start to the day on Friday the first practice session kicked off. Given that the teams had over six months tinker time since the last racing season, it was no surprise that they were faster than last year. The question was, 'how much faster?" The first times were in and Catavolt had gained fifteen seconds on last years race times. It was well noted that the Catavolt machine needed to up the ante on the straights as all bets were on Ripperton for the highest straight line speed.

On first outing it was evident that builder Jon Eggenhuizen had been busy indeed. Catavolt's performance was a lot better than last season. After a couple of practice sessions with the gassers it was evident that Catavolt was posing a major threat to the Ripperton camp. Daniel Sailer was oficially "watching his back".

jason morris on the catavolt machine tails daniel sailer on the ripperton r1 electric superbike

Tired tyres

The first thing to be changed on the machines were tyres. After the practice sessions, Catavolt Rider Jason Morris immediately took the bike to Whites Racing Products where the track side tyre specialist, Craig White, proposed some Sava soft compound racing tyres for the Enertrac rear hub. Craig explained that "the original Catavolt tyre was too large for the rim which had an adverse effect on the profile. It was affecting handling so badly that Jason fought hard to avoid coming off in the corners. He almost highsided the machine on more than one occasion. It took just over one hour to change the tyre on the Enertrac hub. Most of that was removing and replacing the complex rear wheel assembly on the machine. This non-standard setup was engineered to allow more cooling to the electric windings in the motors.

enertrac racing hub gets new sava brand tyre

Champion Supermono rider takes Ripperton R1 for a practice session

Meanwhile the top supermono rider Shaun Geronimi took the Ripperton R1 Electric Superbike for some warm up laps to get the feel for an electric machine. His first reaction was that the tyres were completely wrong for the bike. Ripperton too was off to the tyre shed for some more traction. Shaun commented that it was "brilliant fun to race the Electric" and that it was "not what I had expected at all". It was awesome!

shaun geronimi champion supermono rider talks about catavolt

No more novelty, this here is racin'

Discussions in the pits had changed from worries about batteries and motors to more competitive 'race talk' concerning tyres, racing lines and tactics. The pressure was on both teams and for the first time since the series began and there was nothing stopping the bikes from racing. All of the lessons learned last season were implemented which made for an enjoyable race meet with lots of friendly rivalry in the pit area.

jason morris on cavolt looking back at ripperton r1

Poles apart but still close performance

Both Jon Eggenhuizen with the Catavolt machine and Daniel Sailer with the Ripperton R1 have approached their builds using very different technologies. Catavolt with the Enertrac rear hub powered by Lithium Iron Phosphate batteries and Ripperton with an eighty percent customised, liquid cooled, Motenergy AC motor running Lithum Polymer cells. This gives the engineers the unique oppotunity to collect data on how both of these technologies perform under extreme racing conditions. The Catavolt setup is significantly heavier than the Ripperton R1 yet it performs almost on a par with the R1. With a lighter battery setup Catavolt might prove difficult to catch. The extra weight on Catavolt, and the fact that the Daelim frame is not a tried and tested race chassis like the R1, hampers the teams ability to get the most from the setup. When asked about this, Jon mentioned that there was a third iteration of the Catavolt machine "in the works". Brilliant!

Ripperton R1 Electric Superbike built and ridden by Daniel Sailer

Now we're fast and reliable

Reliability was a major factor last season with all of the teams experiencing technical failures at the events. This time was different. The instigation of mandatory battery management systems on the machines meant that there were less battery problems, although Jon Eggenhuizen was seen to be working on some 'spare cells' for a while.

The speeds were certainly up with both bikes clocking over 170kmh on the straights and managing lap times of just shy of 1:15. This is still 15 seconds slower than the gassers however considering the technical challenges in building electric motorcycles to racing spec, and that this is only the second year of development, it's big news!

Both bikes were so evenly matched that there was no way of knowing which would be the winner. It was purely down to rider skill and dare it be said, a little luck.

Jason Morris out in front on the Catavolt electric motorcycle

Pushing the engineering envelope

At the end of the event Daniel was keen to point out that "I have three months of lab time before the next race". A true testament to Daniel's drive and determination. Considering that Daniel Sailer's lab packs some serious cnc engineering horsepower, there is no way of knowing what to expect from the Ripperton R1 for the next round. There is no doubt that Daniel is keen on making good on his claim that the Ripperton R1 Electric Superbike really is bigger, better and faster than last year.

ripperton_r1_electric_superbike_specs

catavolt specifications

Sponsorship opportunities, get onboard or put a bike on the grid

There is no doubt that this electric motorcycle racing thing is here to stay. In Australia alone, the event gets broadcast coverage with the FX Superbikes on Australia's SBS TV channel and the media department at EVMOTORCYCLE.ORG (aka me), has been working overtime to get the word out about this series. There are some serious media opportunities now available considering the growing interest in this arena. If you want to be part of this exciting event contact andy@evmotorcycle.org now!

Catavolt electric motorcycle

Next on the agenda

The next outing for the electrics will be 20th-22nd July when they head north to Queensland Raceway near Brisbane QLD. The paperclip awaits!

daniel sailer and jason morris at wakefield park for efxc ttxgp racing

For more information on the eFXC | TTXGP eGrandPrix championship visit www.egrandprix.com

Words and pictures by Andy Marsh for EVMOTORCYCLE.ORG.

 

Ripperton R1 Electric Superbike is liquid cool for 2012

Ripperton R1 Electric Superbike

Ripperton R1 Electric Superbike at Eastern Creek Raceway

With the 2012 Australian Electric Racebike series fast approaching Daniel Sailer unveiled the latest modifications to the Ripperton R1 Electric Superbike at Eastern Creek International Raceway this weekend. For 2012 the Ripperton R1 is fully liquid cooled, boasting two large radiators mounted either side of an intricately engineered 7.5kW Lithium Polymer battery pack.

A work of engineering art

To say that this bike is a work of art is the ultimate understatement. Daniel has worked extremely hard to ensure that every part on this machine is the lightest, functional and most reliable component available at the time of building. As well as looking amazing, this also means that the machine weighs in at 141kg. That's a whole 40kg lighter than a dry R1! The workmanship in this machine alone is astounding. Given that the battery pack weighs 50kg, the whole chassis, including motor and all electric components only weigh 91kg. True testament to Daniels' minimalist vison for his creation.

Test ride

Daniel was crazy enough to offer me a ride on the machine. First impressions, this bike feels 'very' light. Looking at the tiny motor, I was skeptical about how powerful such a small motor could be. Five seconds later my 'ev grin' was back with a vengeance. There is no doubt about it. This is a motorcycle. Acceleration is continuous and the motor supplied an amazing amount of torque for the size.

yamaha r1 electric superbike daniel sailer ripperton

Battery Swap System

Daniel has consistently been designing with the removable battery system in mind. The new pack, which will be the third iteration of his quick swap design, is a completely removable unit, similar to a conventional battery power tool. Having the battery removable in this way means that the racer can swap battery packs in approximately fifteen seconds. 'This would get the rider half way around the Isle of Man circuit, making a pit stop at Sulby Bridge. Not having to carry the full load would mean that the rider could take advantage of the lighter machine over the course. The bike could be ridden faster to offset any time penalty for the swap." Daniel said.

Liquid cool

One major lesson that was learned in the 2011 racing season was the importance of keeping these motors cool. With an effective cooling system the motor can be run over three times as hard without any problems. A 12kW motor with a good liquid cooling system becomes a 40kW motor with increased reliability. Heat is definitely the enemy of the electric motor. Keeping it cool increases the performance considerably.

Daniel Sailer Ripperton R1 Eastern Creek Interview

For more information about the Ripperton R1 Electric Superbike you can visit the Ripperton R1 build thread on DIY Electric Car.

evmotorcycles get some track time

Electric Motorcycles dice it out at Hunter EV Festival 2011

The Ripperton R1 electric superbike and Catavolt got some track time this weekend in Newcastle NSW during the Hunter Valley EV Prize event.  There was plenty of dicing in true racing style during what was supposed to be a demonstration lap for the two bikes. They were joined by a new machine that has been recently built by Geoff O'Toole from GT Tooling. This new Hyosung machine is packing some thundersky lithiums under what can only be described as a beautifully crafted battery enclosure and combined motor mount.

ripperton electric superbike on track front view

It was great to see that the teams are still developing their technology even after the racing season has drawn to a close. Next year there promises to be a lot more action to come from these teams and there is even some talk about a new machine coming from the GT Tooling workshop. No doubt these persistent evmotorcycle engineers will be bringing some interesting tech to the race track in 2012. 

Are you planning to enter next years event? Have you got a behind the scenes project that you have been working on? Why not get in touch? The teams would be delighted to hear from you and to offer support in your build. Just email andy@evmotorcycle.org to get involved.

Catavolt and GT Tooling Hyosung electric motorcycles

eFXC | TTXGP Electric Motorcycle Championship Australia 2011 DVD

buy it now

Own it now on DVD…

Together in one complete volume, The Australian electric motorcycle championship series for 2011. Watch as these ingenious electric motorcycle engineers push EV technology to the limits in an epic challenge to develop the ultimate electric superbike. Featuring Team Catavolt, the Voltron RG250 and the Ripperton R1 electric superbike.

This electric motorcycle dvd covers the Australian round of the eFXC | TTXGP for 2011. Contained is a behind the scenes look at the challenges facing these pioneers in the racing field. Also included is a new track-side cut edit featuring previously unseen footage of the event.

This exciting new motorsport has gained tremendous traction in the past year both in Australia and worldwide. Grab yourself a copy of the entire event on this 75 minute dvd now while stocks last…

Worldwide shipping available. 

Supported by the Australian Electric Vehicle Association.

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